SECTION 22 33 13.05 Emergency Eyewash CLE Series

Electric Tankless Eyewash Water Heaters CLE Series Guide Specification

Keltech, Inc. Tankless Eye/Face Wash Heaters provide warm water intended to supply emergency eyewash fixtures. The heaters uniquely perform in applications with low line pressure, while still accommodating ANSI standard flow rates. The durable plumbing components withstand higher pressures which result in a longer service life, while ensuring the delivery of precise output temperature within ±1 deg. F. (0.6 deg. C). Keltech's durable electrical components withstand power abnormalities found in industrial environments and ensure tepid water standards are never exceeded 100 deg. F (37.8 deg. C) with its three-tier anti-scald protection.

Keltech Tankless systems do not require the installation of an emergency thermostatic mixing valve. The NEMA 4 Enclosure (General Area) is durable and waterproof. NEMA 4X Enclosure offers the same features as a NEMA 4 Enclosure, with the added benefit of corrosion resistance. CLE-Series units are also suited to applications where 3 Phase Delta 480V or 600V is required.

Keltech's eyewash water heaters allow eyewashes to quickly reach the required ANSI/ISEA Z358.1 standard for tepid water temperatures 80 deg. F (26.7deg. C) in as little as 20 to 30 seconds and provide injured employees with a consistent flow of tepid water – up to 10 GPM (37.8 l/m) – for 15 minutes.

Redundant Control and Safety Features: Every Keltech emergency eyewash water heater includes multiple safety features including internal fusing, digital microprocessor-based temperature control, an externally mounted emergency stop button, and splash proof NEMA 4 water tight enclosures. Multiple, safety only circuits monitor for over temperature conditions and ensure output temperature does not exceed ANSI standards for eyewash tepid water temperature.

View Keltech's complete line of innovative tankless water heaters for, continuous flow in industrial, healthcare and laboratory facilities, and specialty applications. Contact Keltech, Inc., Delton MI; Phone: (800) 999-4320) Email sales@keltech-inc.com.

Keltech eases the specifying process with a seasoned customer service staff and a range of helpful information tools on an advanced website. Keltech is a subsidiary of Bradley, the industry leader in the manufacture of safety eyewash, eye/face wash, and eyewash heaters, as well as premium quality commercial plumbing fixtures, valves, TMVs, electric tankless water heaters and washroom accessories that appear in the following CSI MasterFormat 2012™ Sections:

Section 22 11 19 - DOMESTIC WATER PIPING SPECIALTIES (Thermostatic mixing valves)

Section 22 33 13 - INSTANTANEOUS ELECTRIC DOMESTIC WATER HEATERS (Keltech tankless water heaters)

Section 22 42 16.11 - COMMERCIAL SINKS AND FAUCETS

Section 22 42 23 - COMMERCIAL SHOWERS AND SHOWER VALVES

This document is Copyright © 2014 Bradley Corporation

SECTION 22 33 13 – INSTANTANEOUS ELECTRIC DOMESTIC WATER HEATERS

PART 1 - GENERAL

1.1 SECTION INCLUDES

A. Electric, tankless eyewash water heaters and water heater accessories.

Specifier: If retaining optional "Related Sections" article, edit to include sections applicable to Project.

1.2 RELATED SECTIONS

A. Division 22 Section, "General-Duty Valves for Plumbing Piping" for valves.

B. Division 22 Section "Domestic Water Piping" for water piping.

C. Division 22 Section "Domestic Water Piping Specialties" for vacuum breakers, water pressure-reducing valves, water-hammer arresters, and specialty valves.

D. Division 26 Sections for electrical power and control wiring.

Specifier: If retaining optional "References" article, edit to include standards cited in edited Section.

1.3 REFERENCES

A. General: Applicable edition of references cited in this Section is current edition published on date of issue of Project specifications, unless otherwise required by building code in force.

B. American National Standards Institute (ANSI) http://webstore.ansi.org:

1. ANSI Z21.22 – Relief Valves for Hot Water Supply Systems

2. ANSI/ISEA Z358.1 - American National Standard for Emergency Eyewash and Shower Equipment

3. ANSI 372 – Drinking Water System Components – Lead Content.

C. American Society of Sanitary Engineering (ASSE): www.asse-plumbing.org

1. ASSE 1003 - Performance Requirements for Water Pressure Reducing Valves for Domestic Water Distribution Systems

2. ASSE 1010 - Performance Requirements for Water Hammer Arresters

D. Canadian Standards Association/CSA Group (CAN/CSA): www.csagroup.org/us/en/home:

1. CSA 4.4 – Relief Valves for Hot Water Supply Systems

2. CSA 22.2 No.88 – Construction and Test of Industrial Heating Equipment Heaters

E. National Electrical Manufacturers Association (NEMA) www.global.ihs.com:

1. NEMA Standards Publication 250 - "Enclosures for Electrical Equipment (1000 Volts Maximum)"

F. National Fire Protection Association (NFPA) www.nfpa.org:

1. NFPA 70 - National Electrical Code

2. NFPA 496 – Standard for Purged and Pressurized Enclosures for Electrical Equipment

G. NSF International

1. NSF 61 - Drinking Water System Components – Health Effects

2. NSF 372 - Drinking Water System Components - Lead Content

H. The Plumbing and Drainage Institute

1. PDI-WH 201 – Water Hammer Arrestors

I. Underwriters Laboratories (UL) www.ul.com:

1. UL 50E – Enclosures for Electrical Equipment, Environmental Considerations

2. UL 499 - Standard for Electric Heating Appliances

1.4 ACTION SUBMITTALS

A. Product Data: For each product:

1. Manufacturer's data sheets indicating unit performance and compliance with requirements.

2. Include details of electrical and mechanical operating parts.

3. Show mounting and securing requirements and utility connection requirements.

1.5 INFORMATION SUBMITTALS

Specifier: Retain paragraphs below when Project requirements include compliance with Federal Buy American provisions.

A. Buy American Act Certification: Submit documentation certifying that products comply with provisions of the Buy American Act 41 U.S.C 10a – 10d.

B. Source quality-control test reports.

C. Field quality-control test reports.

1.6 CLOSEOUT SUBMITTALS

A. Operation and maintenance data.

1.7 QUALITY ASSURANCE

A. Source Limitations: Obtain electric tankless water heaters through a single source from a single manufacturer.

B. Electrical Components: Listed and labeled per NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction.

C. Emergency Eyewashes and Shower Equipment Standard: Comply with ANSI/ISEA Z358.1.

D. Sanitation Standard: Comply with NSF 61 for fixture components in contact with potable water.

E. Lead-Free Construction: Comply with NSF 372 for fixture components in contact with potable water.

1.8 WARRANTY

A. Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components of electric, domestic-water heaters that fail in materials or workmanship within specified warranty period.

1. Warranty Period: From Date of Substantial Completion:

a. Electrical Components: Two years.

b. Heating Elements: Four years.

c. Heat Exchanger Free from Leaks: Eight years.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Basis-of-Design Product: Subject to compliance with requirements, provide electric tankless eyewash water heaters by Keltech, Inc., Delton MI; Phone: (800) 999-4320; Email sales@keltech-inc.com; Web site www.keltech-inc.com.

1. Submit requests for substitution in accordance with Instructions to Bidders and Division 01 General Requirements.

2.2 ELECTRIC TANKLESS EYEWASH WATER HEATERS

A. Electric tankless eye wash water heater, UL 499, sized for stable, lower temperature duty to meet low flow and temperature requirements of ANSI/ISEA Z358.1- compliant eyewash fixtures, with PID controller, liquid-cooled solid-state relays, flow activation, and anti-scald protection.

1. Basis of Design Manufacturer/Model: Keltech, Inc., Model CLE Eyewash Heater.

2. Temperature Control: Microprocessor with PID logic and dual display of set-point and actual outlet water temperature.

3. Heating Element: Heavy duty, low-watt density Incoloy 800 sheathed resistive element.

4. Heat Exchanger: Copper tubing with brazed brass fittings and other NSF 61 barrier materials for potable water, without storage capacity.

Specifier: Select one of two "Enclosure" subparagraphs.

5. Enclosure: UL 50E [0.063-inch/16-ga.- (1.59-mm-) thick, NEMA 4] [0.063-inch/16-ga.- (1.59-mm-) thick stainless steel NEMA 4X].

6. Enclosure: UL 50E and NFPA 496 Explosion Proof, Class 1/Division 2: [0.063-inch/16-ga.- (1.59-mm-) thick, NEMA 4] [0.063-inch/16-ga.- (1.59-mm-) thick stainless steel NEMA 4X.

Specifier: Externally mounted NFPA 496 Explosion Proof Purge System is rated to -4°F (-20°C).

a. Water Heater Freeze Protection: [Not required] [To -20 deg. F (-29 deg. C)]

b. Mounting: [Wall mounted] [Floor mounted with leg kit].

7. Pressure Rating: 150 psig (1035 kPa).

8. Connections: 3/4 inch NPT (DN 19) inlet and outlet.

9. Distributed Control System Link: [Required] [Required, with stack light] [Not required].

10. Safety Controls:

a. 90 deg. F (32 deg. C) controller alarm sends a signal to disconnect power to elements

b. 95 deg. F (35 deg. C) internal thermostat with auto reset high-limit switch.

c. 100 deg. F (38 deg. C) surface mounted bi-metal thermostat with manual reset

d. Internal Fused Disconnect: [Required] [Not required].

e. Ground Fault Equipment Protection. For leakage to ground, greater than 1 amp, Door-mounted ground fault status light and reset: [Required] [Not required]

11. Capacity:

Specifier: If temperature rise/flow rate data appear on Drawings, then select "As scheduled" option. Otherwise, insert temperature rise and flow rate below from product data sheet. Flow range available: 0.75 – 10 gpm (2.8 – 37.8 L/m).

a. Temperature Rise at Flow Rate: [___ deg F (__ deg C) at ___ gpm (__ L/m)] [As scheduled].

b. Factory Temperature Setpoint: 80 F (26.7 C).

12. Electrical Characteristics: [18] [25] kW at [480VAC/3-phase/3-wire] [600VAC/3-phase/3-wire] [As scheduled].

2.3 WATER HEATER ACCESSORIES

A. Provide electric tankless water heater system including the following system accessories:

Specifier: Retain accessories required for Project from those listed in subparagraphs below; coordinate with contents of other Division 22 sections.

1. Pressure and Temperature Relief Valves: Pressure and Temperature Relief Valves: [Brass] [Stainless steel, ASME rated and stamped pressure relief valve]. Adjust to pressure setting less than water heater working-pressure rating.

a. Pressure and Temperature Safety Relief Valve set to 80 psig (552 kPa).

2. Pressure-Reducing Valves: ASSE 1003.

3. Vacuum Relief Valves: ANSI Z21.22/CSA 4.4.

4. Shock Absorbers: ASSE 1010 or PDI-WH 201, Size A water hammer arrester.

5. Thread Adapters: NPT to BSPP, stainless steel.

6. Y-Strainer: [Lead Free Brass] [Stainless steel].

PART 3 - EXECUTION

3.1 INSTALLATION

A. Electric, Tankless, Domestic-Water Heater Mounting:

1. Install water heaters in accordance with manufacturer's written instructions.

Specifier: Delete option in subparagraph below for wall-mounted units.

2. Install water heaters level and plumb [, on legs provided with unit], according to layout drawings and referenced standards. Insert metal shims as required to level unit and anchor to structure as recommended by manufacturer.

Specifier: Retain subparagraph below for applications where seismic design of component fastening to structure is required by authorities having jurisdiction. Consult project structural engineer for performance requirements.

a. Anchor unit in accordance with Project seismic design requirements.

3. Maintain manufacturer's recommended clearance and access dimensions.

B. Install water supply piping to each water heater, and from heater to fixture requiring hot water supply connection.

1. Install stop valves on water supply and outlet piping. Provide stop valve on each supply in readily-serviced location. Lock stop valve in OPEN position.

2. Comply with Division 22 Section, General-Duty Valves for Plumbing Piping, for stop valve requirements.

C. If shipped loose, install pressure and temperature safety relief valves on water heater. Run relief valve discharge lines as shown in manufacturer's instructions.

D. Extend relief-valve outlet line, and discharge by positive air gap above closest floor drain.

E. Install relief valve drain piping as indirect waste to spill by positive air gap into open drains or over floor drains. Install hose-end drain valves at low points in water piping.

F. Run relief valve drain piping without creating tripping hazard.

Specifier: Retain accessories in following paragraph that are required for project; coordinate with contents of other Division 22 sections.

G. Install [pressure-reducing valve with integral bypass relief valve in water heater cold water inlet piping] [and] [water hammer arrester in water-heater outlet piping]. [Set pressure-reducing valve for outlet pressure of 25 psig (172 kPa)].

3.2 FIELD QUALITY CONTROL

A. Do not energize water heater until hydrostatic testing of domestic water lines is complete. See Division 22 Section "Domestic Water Piping."

B. Test and adjust installation.

1. Replace defective or malfunctioning controls and equipment.

C. Clean unit surfaces, test fixtures, and leave in ready-to-use condition.

END OF SECTION

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